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I-GD-150 Upset Forging Machine
Incazelo emfushane:
Ukucasula Ukuqamba I-Parallel Thread Technology
Isingeniso Esifushane So
I-Upset Forging Parallel Thread System
Ngokuvela kwesakhiwo esisezingeni eliphezulu, isikhala esikhulu esine-span nezakhiwo ezikhethekile, ukusetshenziswa kwe-rebar yokwakha kuthuthukiswa kububanzi obukhulu, obuminyene namandla aphezulu. Ubuchwepheshe bendabuko bokuhlanganisa i-rebar obufana ne-welding kanye ne-lapped splicing abukwazi ukuhlangabezana nezidingo ngendlela encomekayo ngamandla nezindleko zokonga. Kulesi simo, njengobuchwepheshe obusha bokuxhumanisa i-rebar, ubuchwepheshe bokuxhumanisa intambo efanayo, ikakhulukazi ubuchwepheshe bokuxhumanisa intambo ecasulayo manje sebusetshenziswa kakhulu kumaphrojekthi.
Njengobuchwepheshe bokuxhuma intambo ehambisanayo ebalulekile, ubuchwepheshe bokuxhuma intambo obuhambisanayo bunenzuzo elandelayo:
I-1, Ibanga lokusebenza elibanzi: liguquguquka ku-Φ12mm-Φ50mm ububanzi obufanayo, ububanzi obuhlukile,
ukugoba, okusha nokundala, ibha embozwe kusengaphambili ye-GB 1499, BS 4449, ASTM A615 noma i-ASTM A706 ejwayelekile.
2, Amandla aphezulu: anamandla kunebha yokuqinisa futhi aqinisekisa ukuphuka kwebha ngaphansi kwengcindezi eqinile (amandla aqinile wokuhlangana kwebha = izikhathi ezingu-1.1 zamandla acacisiwe webha). Inganelisa izimfuneko ezibalulwe ku-JGJ107-2003 yaseShayina ejwayelekile, JG171-2005.
I-3, Ukusebenza kahle okuphezulu: ukukhahlamezeka nokuhlanganisa ilunga elilodwa akudingi nje umzuzu owodwa, nokusebenza okusebenzayo kanye nesixhumanisi esisheshayo.
I-4, Ukuvikelwa kwemvelo kanye nenzuzo yezomnotho: akukho ukungcoliswa kwemvelo, kungasebenza usuku lonke, kungathinteki isimo sezulu, ukonga umthombo wamandla kanye ne-bar material
Umshini Wokucubungula
1. (Umshini we-GD-150)I-RebarQedaDumelaUkuqambaI-Parallel ThreadUmshini
| Ububanzi bobubanzi bebha: | φ12-φ40 |
| Ukushintshwa kwephampu kawoyela: | 5L/min |
| Amandla okulinganisa: | ＜60Mpa |
| Amandla emoto kagesi: | 4KW |
| Ibanga lokunyakaza kwe-piston: | 100mm |
| Ubukhulu bangaphandle(mm): | 1225×570×1100mm |
| Isisindo: | 597Kg |
Lo mshini uwumshini olungiselela ukuxhunywa kwe-rebar emsebenzini wokwakha. Umsebenzi wayo oyinhloko uwukwenza ingxenye yokugcina ye-rebar ukuphakamisa indawo ye-rebar futhi ngenxa yalokho kwandise amandla okuphela kwe-rebar.
2. (Umshini we-GZ-45)Ibha yensimbiUkuhambisanaUchungechunge SikatingUmshini
| Ububanzi bobubanzi bebha: | φ16-φ40 |
| Ijubane lokusika intambo | 32r/min |
| Ukusekela isivinini | 64r/min |
| Amandla emoto kagesi: | 2.4/3KW |
| Ukusika ibanga lokunyakaza kwekhanda: | 150mm |
| Ubukhulu bangaphandle(mm): | 1325×570×1070mm |
| Isisindo: | 537Kg |
Lo mshini usetshenziselwa ukusika intambo ukuze uqedele i-rebar ngemuva kokwenza okubandayo
3.Rebar Abashadile
Izinzuzo:
| l Isici se-Bar-break siqinisekisa ukuphakama kwe-ductile ngokugcwele. l Akukho ukuncishiswa kwendawo ye-bar cross-section. |  |
Amapharamitha ama-couplers ajwayelekile adizayinelwe i-HRB400
| Usayizi | Uchungechunge | D(±0.5)mm | L(±1) mm | P | Isisindo(Kg) |
| Φ16 | M20 | 26 | 40 | 2.5 | 0.082 |
| Φ18 | M22 | 29 | 44 | 2.5 | 0.114 |
| Φ20 | M24 | 32 | 48 | 3 | 0.153 |
| Φ22 | M27 | 36 | 52 | 3 | 0.207 |
| Φ25 | M30 | 40 | 60 | 3.5 | 0.303 |
| Φ28 | M33 | 44 | 66 | 3.5 | 0.398 |
| Φ32 | M36 | 50 | 72 | 4 | 0.608 |
| Φ36 | M39 | 56 | 80 | 4 | 0.875 |
| Φ40 | M45 | 62 | 90 | 4 | 1.138 |
Impahla ye-coupler ye-rebar iyinsimbi engu-No.45.
Inzuzo Yomhlangano
1. Asikho isikrufu se-torque esidingekayo.
2. Umhlangano uqinisekiswe ngokuhlola okubonakalayo.
3. Ukwenziwa kwama-couplers ngaphansi kwezinhlelo eziqinile zekhwalithi.
4. Idizayini ejwayelekile ye-ISO Parallel Metric Thread.
Amazwana:
Ngokusho kwe-Chinese standard GB 1499.2-2007,
okwenzelwe kabusha i-HRB400:Amandla e-Tensile≥540Mpa,Amandla e-Yeild≥400Mpa;
okwenzelwe kabusha i-HRB500:Amandla e-Tensile≥630Mpa,Amandla e-Yeild≥500Mpa.
Umgomo wokusebenza:
1,Okokuqala, sisebenzisa umshini we-Upset Forging Parallel Thread Machine (Umshini we-GD-150) ukwenza isiphetho se-rebar.
2,Okwesibili sisebenzisa umshini wokusika i-Parallel Thread (Umshini we-GZ-45) ukuthunga iziphetho ze-rebar eyenziwe.
3.Okwesithathu, i-coupler isetshenziselwa ukuxhumanisa iziphetho ezimbili ze-rebar ngochungechunge oluhambisanayo.
Ubuchwepheshe bokuxhumanisa intambo ecasulayo abukwazi ukusetshenziselwa kuphela ukuxhuma i-HRB400, kodwa futhi nakweminye i-rebar, njenge-HRB500, labo amandla abo okubamba angaphezulu kuka-700Mpa nokunye.
